In-house Production

Explore our cutting-edge in-house production process, where precision technology, quality craftsmanship, and efficiency define every sintered stone we create.

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In-house Production

Industry-Leading Manufacturing Scale

At BIGCC, we introduce high levels of automation, precision manufacturing, and sustainability in our in-house production process. Our commitment to the best quality standards, durability, and eco-friendliness of all the sintered stones produced by us is guaranteed by the maximized efficiency rates and minimized wastage rates, which allows us to offer innovative solutions to meet the requirements of global architectural.

Facts & Figures: Advantages of Our Production

Strategic Manufacturing Bases

Four Foshan-based factories spanning 1.87 million ㎡ with optimized logistics deliver efficient production and global supply chain reliability.

Million ㎡ Annual Output

High capacities manufacturing facilities provide 60 million ㎡ per annum, this facilitates quick delivery to suit project timelines world wide.

Double-Layer Kilns

Ten double-layer kiln production lines support rush orders, delivering within 72 hours for urgent sintered stone projects.

Automation Rate

Advanced ABB robotics and ERP systems achieve over 95% automation, ensuring efficiency and consistent product quality.

38000

Tons of Pressing Power

We use Italian SACMI 38,000-ton high-end presses, ensuring zero-bubble slabs with 30% higher density for sintered stone.

-Channel Inkjet Precision

Spanish Torrecid 10-channel inkjet printers deliver unparalleled accuracy in colors and textures for refined and vibrant designs.

Advanced Technology, Exceptional Craftsmanship

High-quality sintered stone begins with advanced production. BIGCC’s advanced workshop and equipment guarantee precise engineering, vibrant textures, and structural excellence in every sintered stone we produce.

What’s the Process Behind Our Superior Quality?

1. Raw Material Testing & Analysis

High-purity minerals like quartz, feldspar, and kaolin undergo precise composition testing to ensure quality from the source for sintered stone production.

2. Precise Material Blending

Raw materials are proportionately mixed, ground into powder slurry, tested for viscosity, density, and uniformity, ensuring consistency and strength in the final product.

3. Slurry Drying Process

Spray-dried slurry transforms into fine powder under precisely controlled heat and airflow, optimized for consistent quality and efficiency in subsequent processing stages.

4. Powder Stabilization

Powder rests in silos for settling, enhancing particle uniformity and stability to ensure precision and reliability in high-pressure forming for sintered stone.

5. High-Pressure Forming

Italian SACMI 38,000-ton Continua+ presses form dense, durable base body with precise shape, thickness, and superior strength for high-quality sintered stone applications.

6. Base Body Drying

The base body undergoes precise temperature and humidity drying to prevent cracking, ensuring optimal hardness and stability for subsequent high-temperature sintering processes.

7. Glazing

Glaze application enhances surface aesthetics, improving stain resistance, scratch durability, and gloss through high-temperature firing for durable, visually appealing sintered stone.

8. Inkjet Printing

SACMI inkjet technology applies vibrant, customizable designs with high precision, enabling diverse, visually stunning patterns for unique sintered stone products.

9. High-Temperature Sintering

300-meter kilns at 1200-1300℃ form dense, durable structures, enhancing strength, chemical resistance, and longevity for premium sintered stone applications.

10. Surface Finishing

Advanced machinery applies polishing, matte, embossed, or digital glaze techniques, ensuring glossy, anti-slip, antibacterial surfaces and precisely shaped edges for unique designs.

11. Cutting & Quality Inspection

Advanced CNC cutting achieves precise dimensions, and combined manual-automated checks ensure flatness, color consistency, hardness, with one-year warranty and minimal breakage.

12. Intelligent Secure Packaging

Smart machines and professional protective films safeguard sintered stone, with batch, specification, and color labels on edges for easy identification and tracking.

13. Warehousing & Logistics

Sintered stones are stored in controlled warehouses, tracked by inventory systems, ensuring fast and efficient dispatch for global delivery.

Greater Value for Your Construction Projects

Lower Production Costs

Automation and scalability lower costs while maintaining exceptional product quality.

More Stable Supply Chain

High capacity and global logistics ensure consistent and reliable material supply.

Higher Product Durability

Advanced technology delivers ultra-dense slabs with superior strength and weather resistance.

Shorter Lead Times

10 kilns and expedited workflows enable 72-hour production for urgent sample orders.

Why BIGCC

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In-house Production

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In-house Production

Industry-Leading Manufacturing Scale

Facts & Figures: Advantages of Our Production

Strategic Manufacturing Bases

Million ㎡ Annual Output

Double-Layer Kilns

Automation Rate

Tons of Pressing Power

-Channel Inkjet Precision

Advanced Technology, Exceptional Craftsmanship

What’s the Process Behind Our Superior Quality?

Greater Value for Your Construction Projects

Lower Production Costs

More Stable Supply Chain

Higher Product Durability

Shorter Lead Times

Let’s Talk About Your Next Sintered Stone Project

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